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The Efficiency of Rotor Replacement for ATOX50

Publishdate:2021-07-19 Views:267

We replaced the rotor of ATOX50 raw mill and other related accessories which were upgraded and optimized , forced the capacity of productivity arising as 5% more and working in good condition.


1, The before status:

item
Percentages
limestone
Sandstone
bauxite
Sulfate slag
total
Raw material
82.6
6.3
5.5
5.6
100

2, The running status before replacement

water injection capacity
2
t/h
thickness of material layer
60-80
mm
ratio of vibration
0.7
mm/s
pressure of grinding
13
MPa
temper of wind
205

current of main motor
210-220
A
air separator
speed of rotor
1252
rpm
operation current
213
A
hot fan
operation current
170
A
elevator
operation current
215-225
A


The control panel status before replacement


3, The production before replacement.

The production of April, May,June, July,August and September as below:



2, Parts replaced.

1, Replace and optimize the cone of separator to reduce the abrasive to enhance the efficiency.



2、 Change the guard vanes


3、Replace the new upgraded rotor which is optimized with different vanes and angle of flow. Meanwhile , we add the flange on the top to reduce the abrasive to improve the efficiency.



2、Change the labyrinth seal



5, The efficiency after replacement.

Based on the same working conditions, the production has been improved as 5% from 435T/H to 455-460T/H.


We replaced the rotor of ATOX50 raw mill and other related accessories which were upgraded and optimized , forced the capacity of productivity arising as 5% more and working in good condition.


1, The before status:

item
Percentages
limestone
Sandstone
bauxite
Sulfate slag
total
Raw material
82.6
6.3
5.5
5.6
100

2, The running status before replacement

water injection capacity
2
t/h
thickness of material layer
60-80
mm
ratio of vibration
0.7
mm/s
pressure of grinding
13
MPa
temper of wind
205

current of main motor
210-220
A
air separator
speed of rotor
1252
rpm
operation current
213
A
hot fan
operation current
170
A
elevator
operation current
215-225
A


The control panel status before replacement


3, The production before replacement.

The production of April, May,June, July,August and September as below:



2, Parts replaced.

1, Replace and optimize the cone of separator to reduce the abrasive to enhance the efficiency.



2、 Change the guard vanes


3、Replace the new upgraded rotor which is optimized with different vanes and angle of flow. Meanwhile , we add the flange on the top to reduce the abrasive to improve the efficiency.



2、Change the labyrinth seal



5, The efficiency after replacement.

Based on the same working conditions, the production has been improved as 5% from 435T/H to 455-460T/H.